---
title: "Case study: SV 26 | Vision Inspection for Syringe Packaging Line"
description: The pharmaceutical company needed to move away from manual and semi-automated checks toward a fully automated system in high-output syringe packaging line
image: https://blog.seavision-group.com/hubfs/DSC05738.jpeg
---

### Press ESC to close

Search:

**

[![Logo SEA Vision heading](https://blog.seavision-group.com/hs-fs/hubfs/Logos/Logo%20SEA%20Vision%20blu.png?width=200&height=46&name=Logo%20SEA%20Vision%20blu.png "Logo SEA Vision heading")](https://seavision-group.com/)

- [Follow us on LinkedIn ](https://www.linkedin.com)
- [Follow us on Instagram ](https://www.instagram.com)

# Case study: SV 26 | Vision Inspection for Syringe Packaging Line

- [![Cinzia Z.](https://blog.seavision-group.com/hs-fs/hubfs/CZetta%20low%20res.jpg?width=80&height=80&name=CZetta%20low%20res.jpg)
  
  Cinzia Z.](https://blog.seavision-group.com/news/author/cinzia-z)
- [Case histories](https://blog.seavision-group.com/news/tag/case-histories)
- 25 March 2026

This case study highlights the successful implementation of SEA Vision’s OCV Multipurpose and HarleTray inspection systems for a leading pharmaceutical manufacturer in the USA.

The project delivered a fully automated syringe packaging solution, improved product quality assurance, operational efficiency, and compliance with regulatory standards.

![DSC05699](https://blog.seavision-group.com/hs-fs/hubfs/DSC05699.jpg?width=4912&height=3264&name=DSC05699.jpg)

---

## Read the full case study⬇️

## **Challenges**

The pharmaceutical company faced several operational and compliance challenges:

- **Quality Control:** Verifying the correct presence, assembly, and orientation of all components in varying tray formats.
- **Regulatory Compliance:** Ensuring accurate label placement and data to meet international standards.
- **Operational Flexibility:** Supporting multiple packaging formats with rapid changeover and minimal downtime.
- **Data Visibility:** Providing transparent inspection results to operators and quality teams.

## **Solution**

To address these challenges, SEA Vision deployed a multi-stage vision inspection solution across four key machines in the packaging line:

### **1. Syringe Denester**

- **Nest Completeness and Syringe Count**  
  A camera inspects each nest to confirm all syringes are present before further processing. Incomplete nests are automatically rejected, ensuring only valid products continue down the line.

---

### **2. Syringe Detrayer**

- **Tray Orientation Check**  
  The vision system verifies the orientation of each tray. If incorrectly positioned, the system automatically rotates the tray 180° to ensure proper machine feeding.

---

### **3. Assembly and Labelling**

- **Plunger Rod presence: **
  
    - A color camera verifies the correct plunger rod is inserted.

-  
  
  ---
  
  **Stopper-Plunger Assembly: **
  
    - A backlight system checks the proper assembly of the stopper and plunger.

- ---
  
  **Label Presence and Position**
  
    - Post-labeling, another camera confirms the presence and correct positioning of the syringe label.

All non-compliant syringes are identified and automatically rejected.

---

### **4. Thermoforming**

Using HarleTray, three cameras inspect:

- **Component Presence in Tray: **The presence of all required tray components: syringe, vial, and two needles, also preventing mix-ups (for example, correct needle belongs to the correct syringe).

- ---
  
  **Tray Sealing Foil Code (Alucode): **The linear code printed on the sealing foil to verify alignment and correctness.
- **Heat Marker Label Presence: **The presence of the heat-sensitive marker label on each tray, which ensures traceable heat exposure over time.

## **Vision System Features**

- **OCV Multipurpose:** Enables multi-format inspections with fast and accurate defect detection.
- **HarleTray:** Specialized for thermoformed tray inspection with integrated lightbox and code reading capabilities.
- **OEM Interface Integration:** Allows seamless transition between machine and vision interfaces for enhanced control and visibility.

## **Results**

The implementation of SEA Vision’s inspection technologies delivered measurable benefits:

| **Outcome** | **Impact** |
| --- | --- |
| **Improved Quality Assurance** | 100% verification of critical components |
| **Operational Efficiency** | Automated rejections reduced downtime |
| **Format Flexibility** | Quick adaptation to multiple product formats |
| **Compliance & Traceability** | Complete visibility of inspection data |

**Conclusion**

This project represents a significant step forward in automating syringe packaging operations. The pharmaceutical manufacturer successfully transitioned from semi-automated processes to a fully integrated vision inspection solution. The collaboration with SEA Vision resulted in a packaging line that ensures component integrity, precise labeling, and end-to-end inspection—all within a compliant and future-ready framework.

### **From Manual Checks to Fully Automated Inspection**

SEA Vision’s OCV Multipurpose and HarleTray systems now ensure product quality from the very first step of denesting to the final tray seal—transforming the line into a benchmark of modern pharmaceutical packaging.

---

**Learn More**

For further information about SEA Vision’s OCV Multi and HarleTray solutions, visit:

- - [SEA Vision OCV Multi Solution](https://seavision-group.com/vision-inspection-systems-pharmaceuticals/vision-camera-inspection-ocvmulti/)
    - [SEA Vision HarleTray Solution](https://seavision-group.com/quality-control-harletray/)
      
       

 

[Case histories](https://blog.seavision-group.com/news/tag/case-histories)

![Cinzia Z.](https://blog.seavision-group.com/hs-fs/hubfs/CZetta%20low%20res.jpg?width=200&height=200&name=CZetta%20low%20res.jpg)

#### [Cinzia Z.](https://blog.seavision-group.com/news/author/cinzia-z)

I’m Cinzia – marketer at SEA Vision specialized in Content & Communications. For over a decade, I’ve been crafting content that makes vision systems, Track & Trace, and pharma automation clear and engaging. From articles to campaigns and creative projects, I turn technology into stories that connects.

- [**](https://www.linkedin.com/in/cinzia-zetta/)
- [**](https://blog.seavision-group.com/news/cinziazetta@seavision-group.com)

[AI - Artificial Intelligence](https://blog.seavision-group.com/news/tag/ai-artificial-intelligence) [![30 years forward: the next decade of pharmaceutical tech](https://blog.seavision-group.com/hs-fs/hubfs/IMG_20250913_203538.jpg?width=550&height=395&name=IMG_20250913_203538.jpg) 

](https://blog.seavision-group.com/news/thirty-years-forward-the-next-decade-of-pharmaceutical-technology)

- [![Cinzia Z.](https://blog.seavision-group.com/hs-fs/hubfs/CZetta%20low%20res.jpg?width=80&height=80&name=CZetta%20low%20res.jpg)
  
  Cinzia Z.](https://blog.seavision-group.com/news/author/cinzia-z)
- 22 December 2025

#### [30 years forward: the next decade of pharmaceutical tech](https://blog.seavision-group.com/news/thirty-years-forward-the-next-decade-of-pharmaceutical-technology)

**2025 marked SEA Vision’s 30th anniversary - an important moment to look decisively ahead!**

[AI - Artificial Intelligence](https://blog.seavision-group.com/news/tag/ai-artificial-intelligence) [![Case Study: a-eye Clearance Solution for Vial Packaging Line](https://blog.seavision-group.com/hs-fs/hubfs/vials.jpeg?width=550&height=395&name=vials.jpeg) 

](https://blog.seavision-group.com/news/case-study-a-eye-clearance-solution-for-robotic-handling)

- [![Thao Hoang](https://app.hubspot.com/settings/avatar/cc03d46dc88b9d2fbf282a2108dbfa8d)
  
  Thao Hoang](https://blog.seavision-group.com/news/author/thao-hoang)
- 3 April 2025

#### [Case Study: a-eye Clearance Solution for Vial Packaging Line](https://blog.seavision-group.com/news/case-study-a-eye-clearance-solution-for-robotic-handling)

A pharmaceutical manufacturing site in Europe, part of a global company specializing in innovative...

[Vision inspection system](https://blog.seavision-group.com/news/tag/vision-inspection-system) [![Automated laser mark inspection for glass bottles in cosmetics](https://blog.seavision-group.com/hs-fs/hubfs/glass%20bottles%20banner.jpg?width=550&height=395&name=glass%20bottles%20banner.jpg) 

](https://blog.seavision-group.com/news/automated-laser-mark-inspection-for-glass-bottles-in-cosmetics)

- [![Martina Siddiqui](https://app.hubspot.com/settings/avatar/8f56a38741fa53524b657d8d72a97dde)
  
  Martina Siddiqui](https://blog.seavision-group.com/news/author/martina-siddiqui)
- 17 February 2026

#### [Automated laser mark inspection for glass bottles in cosmetics](https://blog.seavision-group.com/news/automated-laser-mark-inspection-for-glass-bottles-in-cosmetics)

Ensuring flawless packaging is a priority in the cosmetics industry, where every detail speaks...

```json
{
  "@context" : "https://schema.org",
  "@type" : "BlogPosting",
  "author" : {
    "@type" : "Person",
    "name" : "Cinzia Z.",
    "url" : "https://blog.seavision-group.com/news/author/cinzia-z"
  },
  "dateModified" : "2026-07-14T15:22:31.442Z",
  "datePublished" : "2026-03-25T13:21:47.000Z",
  "headline" : "Case study: SV 26 | Vision Inspection for Syringe Packaging Line",
  "image" : [ "https://blog.seavision-group.com/hubfs/DSC05738.jpeg" ],
  "mainEntityOfPage" : {
    "@id" : "https://blog.seavision-group.com/news/case-study-vision-solutions-for-syringe-line-from-filling-to-thermoforming",
    "@type" : "WebPage"
  },
  "publisher" : {
    "@type" : "Organization",
    "logo" : {
      "@type" : "ImageObject",
      "url" : "https://blog.seavision-group.com/hubfs/Logos/Logo%20SEA%20Vision%20blu.png"
    },
    "name" : "SEA Vision S.r.l."
  }
}
```

```json
{
  "@context" : "https://schema.org",
  "@type" : "VideoObject",
  "contentUrl" : "https://stream.mux.com/6oxkbtWmklcvvudqYY6AMN98jal83Dv8bGd00Wu5WfWM/capped-1080p.mp4",
  "dateModified" : "2025-07-30T07:59:33.013Z",
  "duration" : "PT6S",
  "height" : 1080,
  "name" : "NextraN10-Syringes in tray",
  "thumbnailUrl" : "https://26471250.fs1.hubspotusercontent-eu1.net/hubfs/26471250/NextraN10-Syringes%20in%20tray.mp4/medium.jpg?t=1753862373013",
  "uploadDate" : "2025-07-30T07:59:30.324Z",
  "width" : 1920
}
```

```json
{
  "@context" : "https://schema.org",
  "@type" : "VideoObject",
  "contentUrl" : "https://stream.mux.com/79Y5YZfXfIk5E3JcE8mFJ022N7JxlnO8ZBGV6zq4m2Mc/capped-1080p.mp4",
  "dateModified" : "2025-07-30T08:01:17.433Z",
  "duration" : "PT14S",
  "height" : 1080,
  "name" : "NextraT20",
  "thumbnailUrl" : "https://26471250.fs1.hubspotusercontent-eu1.net/hubfs/26471250/NextraT20.mp4/medium.jpg?t=1753862477433",
  "uploadDate" : "2025-07-30T08:01:13.629Z",
  "width" : 1920
}
```

```json
{
  "@context" : "https://schema.org",
  "@type" : "VideoObject",
  "contentUrl" : "https://stream.mux.com/wDEV5bQSji022Jrjtj4lzPzRqlSRh7yfX02l6PDuFZtpw/capped-1080p.mp4",
  "dateModified" : "2025-07-30T08:02:53.282Z",
  "duration" : "PT10S",
  "height" : 1080,
  "name" : "COMBI3BSR - Plunger rod color",
  "thumbnailUrl" : "https://26471250.fs1.hubspotusercontent-eu1.net/hubfs/26471250/COMBI3BSR%20-%20Plunger%20rod%20color.mp4/medium.jpg?t=1753862573282",
  "uploadDate" : "2025-07-30T08:02:50.197Z",
  "width" : 1920
}
```

```json
{
  "@context" : "https://schema.org",
  "@type" : "VideoObject",
  "contentUrl" : "https://stream.mux.com/m1jgyHLV6ueo1qCHtkwKVjwfbbrV8PI01dBvCHKD9djs/capped-1080p.mp4",
  "dateModified" : "2025-07-30T08:04:21.975Z",
  "duration" : "PT8S",
  "height" : 1080,
  "name" : "COMBI3BSR - Plunger assembly",
  "thumbnailUrl" : "https://26471250.fs1.hubspotusercontent-eu1.net/hubfs/26471250/COMBI3BSR%20-%20Plunger%20assembly.mp4/medium.jpg?t=1753862661975",
  "uploadDate" : "2025-07-30T08:04:18.926Z",
  "width" : 1920
}
```

```json
{
  "@context" : "https://schema.org",
  "@type" : "VideoObject",
  "contentUrl" : "https://stream.mux.com/uSjSlpLt02NNRtdDI9x4CPMhs00RKJNQPtvC00bx9FPTBs/capped-1080p.mp4",
  "dateModified" : "2025-07-30T08:06:50.884Z",
  "duration" : "PT10S",
  "height" : 1080,
  "name" : "COMBI3BSR - Label presence and position",
  "thumbnailUrl" : "https://26471250.fs1.hubspotusercontent-eu1.net/hubfs/26471250/COMBI3BSR%20-%20Label%20presence%20and%20position.mp4/medium.jpg?t=1753862810884",
  "uploadDate" : "2025-07-30T08:06:45.401Z",
  "width" : 1920
}
```

```json
{
  "@context" : "https://schema.org",
  "@type" : "VideoObject",
  "contentUrl" : "https://stream.mux.com/wnNS1eH02DbxW8600UnMH101LLUWfpfVcebVTXSh5TndxQ/capped-1080p.mp4",
  "dateModified" : "2025-07-30T08:09:22.994Z",
  "duration" : "PT10S",
  "height" : 1080,
  "name" : "Harletray-Check of components in tray",
  "thumbnailUrl" : "https://26471250.fs1.hubspotusercontent-eu1.net/hubfs/26471250/Harletray-Check%20of%20components%20in%20tray.mp4/medium.jpg?t=1753862962994",
  "uploadDate" : "2025-07-30T08:08:56.095Z",
  "width" : 1440
}
```